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It is important for every plant after investing in maintenance shutdown of plants to have professional and competent Inspection Engineers to get a proper assessment and reporting for equipments. The section is responsible to generate static equipment list and maintenance required for those equipments. This process is optimized by usage of RBI (Risk Based Inspection) process to reach low maintenance cost and raise the production level to the highest possible figures.
PEC is having experts project management throughout front end, detail design, construction and commissioning in oil and gas industry. Liaison between different contractors, Vendors and internal stakeholders. It also involves chairing the kick-off meetings, coordination among taskforce, prepare project monthly progress reports.
Fitness For Service (FFS) calculations:
Calculations for all types of static equipments according to ASME IIIV Div I and ASME B31.3 and API RP 579. This type of calculation is important to assess the static equipments condition and give estimated life expectance according to the defects evaluation.
RBI review and set up:
RBI is a tool used for risk based inspection and it need static equipments experience to set an inspection plan. The program is based on grouping the equipments in corrosion loops and assessing each loop separately. This exercise is very beneficial for the companies which to invest on their reliability and avoid high shutdown cost.
New installations inspection:
To inspect the erection and installations of new static equipments.
Fabrication of new equipments Inspection:
New fabrication follow up and visits is mandatory in new fabrications. Also to control of fabrication quality is one of the essential components .
Inspection:
New fabrication follow up and visits is mandatory in new fabrications. Also to control of fabrication quality is one of the essential components for client satisfaction.
DETERIORATION AND FAILURE MECHANISMS IN STATIC EQUIPMENTS
Carrying investigation of deterioration and failure mechanisms in static equipments : Control of corrosion shall be investigated in systematic manner by usage of various tools and methods. Usage of carrion probes, Ultrasonic gauging, Thermography imaging, Replica testing, visual inspection, SCW flow measurement, MFL (magnetic flux leakage) testing, ECT (Eddy Current Testing), etc are some of the methods that can be used for investigation of failure. RCA (Root cause Analysis) are tool shall be used to identify failure sources and eliminate them to raise plant reliability and optimize the equipments life time.